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Distillation Column Manufacturers in Mumbai – Sai Engineering
As Leading Distillation Column Manufacturers in Mumbai, Sai Engineering has developed from a small proprietorship into a reliable partnership firm for industrial equipment manufacturing since 2004. Distillation columns, which are required by the chemical processing, petroleum refining, and pharmaceutical sectors, are produced at the state-of-the-art Pune plant. Our use of Carbon Steel, Stainless Steel 304 and Stainless Steel 316 guarantees the products can last, are corrosion resistant and meet global set standards.
As your trusted Distillation Column Suppliers in Mumbai, we provide different kinds of columns such as common Tray Distillation Columns and complex High-Efficiency Distillation Columns. Our services run from the drawing boards to the installation phase, plus support after the factory process, helping with smooth operation. We work with many industries, providing distillation columns suitable for laboratory research and for mass production. Because of our focus on excellent results, quick services and customer service, we’re trusted by all our clients.
What is the purpose of distillation?
By using distillation, liquids are separated because their components boil at different temperatures. Mostly, it is employed to make liquids cleaner, rid them of unwanted materials and increase the levels of needed components. In the pharmaceutical, petrochemical and food processing fields, high purity is necessary and so this approach is important. Distillation produces reliable quality and manages to get the most out of important materials.
Types of Distillation Columns
We are leading Distillation Column Manufacturers in Mumbai, offering a diverse range of columns designed to meet the unique requirements of various industrial applications.
- Tray Distillation Columns: Equipped with horizontal trays (sieve, bubble cap, or valve tray), these columns facilitate many evaporation-esophagus cycles for partial distillation. They are ideal for high purity separation in large -scale operations such as petroleum refining and chemical processing.
- Packed Distillation Columns: Specialty of packing materials (random or structured) to increase vapor-tail contact, these columns are suited for low pressure drop applications or heat-sensitive materials. They are usually used in industries like pharmaceuticals and different chemical industries.
- Custom Distillation Columns: Our BESPOKE design, such as short path distillation columns for high-vacuum separation and small distillation columns for laboratory use, complete the unique customer specifications. Stainless steel distillation columns are particularly popular for corrosive atmosphere or ethanol distillation.
Specifications Table
We are trusted Distillation Column Dealers in India. The following table outlines the typical specifications of our Distillation Columns, based on industry standards and our manufacturing capabilities:
| Type | Material | Capacity | Height | Diameter |
|---|---|---|---|---|
| Tray Distillation Column | SS 304, 316, CS IS2062 | 1,000 - 50,000 L/hr | 5 - 20 m | 0.5 - 2 m |
| Packed Distillation Column | SS 304, 316, CS IS2062 | 500 - 20,000 L/hr | 2 - 10 m | 0.3 - 1.5 m |
| Custom Distillation Column | SS, CS, Alloy Steel | Custom | Custom | Custom |
Features of Our Distillation Columns
As leading Distillation Column Suppliers in Mumbai, we make sure that our designs have superior features to enable great performance, high efficiency and long-term dependability.
- Premium Materials: Using Stainless Steel 304 and 316 allows these water pipes to withstand corrosion and Carbon Steel IS2062 provides extra strength, so they can last long in difficult climates.
- High Separation Efficiency: Design enhances energy savings and the ability to separate liquids with excellent performance.
- Regulatory Compliance: Being compliant with ASME Section VIII Division 1 and IS standards offers safety, quality and assurance for Industrial Distillation Columns.
- Customizable Designs: Adaptable Options: You can adjust the style, size and packaging to fit your particular operational plans.
- Corrosion Protection: Internal and external coatings prevent corrosion which in turn protects the columns in aggressive surroundings.
- Advanced Fabrication: The use of modern welding guarantees the work is watertight and there are no leaks in the construction.
Applications of Distillation Columns
We offer comprehensive Distillation Column Services in Mumbai, for a range of industries that provide specialized solutions for different separation and purification needs.
- Chemical Processing: Industrial Distillation Columns in chemical processing are used to separate chemicals and make their outputs purer.
- Petroleum Refining: Fractional Distillation Columns in petroleum refining sort crude oil into products including gasoline and diesel.
- Pharmaceuticals: Short Path Distillation Columns make it possible to separate solvents and active ingredients into very clean fractions.
- Food and Beverage: Simple Distillation Columns are used in food and beverage to make spirits and essential oils.
- Biofuel Production: High performance is provided by Ethanol Distillation Columns in the biofuel production process.
- Environmental: Collect the solvents, purify wastewater and use safe chemicals
Why Choose Sai Engineering?
Distillation Column Manufacturers in Mumbai, Sai Engineering is well recognized for creating novel and trustworthy solutions for various industries. Since we build Stainless Steel Distillation Columns,Fractional Distillation Columns and other items, our products are built to last and follow international standards.
As leading Distillation Column Suppliers in Mumbai, all our services are tailor-made to meet your needs and the India-based technology we use allows us to make and deliver high-quality columns effectively and on schedule. We assist from the beginning of a project, handling design, fabrication, installation and maintenance. Contact us right away to explore our extensive range and find the perfect distillation column solution for your industrial needs.
Frequently Asked Questions
Using distillation, the mixture is heated in such a way that the less stable compounds vaporise and the condensate is captured.
To achieve the desired purity, the reflux ratio needs to be adjusted—this means controlling how much of the condensed vapor is sent back into the column versus how much is taken out as the final product.
Check the column does not leak, add the mixture, let the vapour form in the reboiler using heat and change the reflux and product flows to improve the separation.