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Reboiler Manufacturers in Kolkata – Sai Engineering

Sai Engineering is a leading among Reboiler Manufacturers in Kolkata, making heat exchangers that work at high levels since 2004. Thanks to our up-to-date tools, we make advanced reboilers for refining, chemical processing and pharmaceutical industries, ensuring both accurate temperature control and better distillation. To maintain high international standards, we use strong quality assurance methods and innovative ideas in our operations.

As prominent Reboiler Suppliers in Kolkata, we ensure that our products are bought and delivered on time all over the country. The technical services we provide are installation, commissioning, performance tests and continuous preventive maintenance performed by our experts. You can trust us for reboiler systems that help your processes work more effectively and are in line with all regulations.

What is a reboiler used for?

The vapor is carried up through the column by the surrounding air, which enables the compounds to separate according to their respective boiling points. A reboiler is a component of a distillation column that helps turn liquid into vapor by heating a portion of it. Our reboilers are a popular option in the petrochemical, pharmaceutical, and chemical processing industries since they are designed to operate effectively and conserve energy. By keeping the heat transfer consistent, any problems with the process' operation are avoided.

Types of Reboiler:

  1. Kettle Reboiler: The Kettle Reboiler has a tube bundle inside a horizontal shell which is used to create vapor from a liquid mixture. This medium is regularly used in distillation plants to offer the correct vapor flow for separation. Reliable and easy to look after, this reboiler can handle large amounts of steam and different types of operation without trouble.
  2. Thermosyphon Reboiler: In Thermosyphon Reboilers, liquid circulation is natural which means no pumps are needed to push liquid through the heating tubes. These valves are common in distillation columns because they make partial vaporization more energy-friendly. Having a simple structure results in cutbacks on operations, reduced servicing and less strain on the machines.
  3. Forced Circulation Reboiler: It has pumps that help move fluid all around the heat exchanger, giving more heat exchange and preventing obstructions. These types of pumps are mostly needed for thick liquids or applications that involve the risk of sedimentation and scaling. This kind of unit ensures the liquid is heated evenly which is suitable for demanding uses where stable temperature is important.
  4. Vertical Thermosyphon Reboiler: Vertical Thermosyphon Reboilers are perfect for saving floor space since they have a vertical design and use gravity to help liquid pass through the cylinders. They are popular in tight plant settings since they move heat smoothly and effectively. This type of toilet is set up straight which improves drainage and makes maintenance easier in smaller places.
  5. Jacketed Kettle Reboiler: Because Jacketed Kettle Reboilers have a heat jacket, they are good for chemical and pharmaceutical work where temperature control is very important. These reboilers should be used where sensitive liquids are heated gradually to keep them from deteriorating.Using a it maintains uniform heating and permits accurate control of the environment.

Specifications Table

Type Material Capacity (kW) Pressure Rating (psi) Application
Kettle Reboiler Stainless Steel 100 - 1000 Up to 150 General distillation
Thermosyphon Reboiler Carbon Steel 50 - 500 Up to 100 Low-pressure applications
Forced Circulation Reboiler Stainless Steel 200 - 2000 Up to 300 High-viscosity fluids
Vertical Thermosyphon Reboiler Stainless Steel 30 - 300 Up to 150 Compact installations
Jacketed Kettle Reboiler Stainless Steel 100 - 800 Up to 200 Precise temperature control

Applications of Reboiler

Our Reboiler Suppliers in Kolkata serve a wide range of applications, addressing critical heat transfer needs:

  • Power Generation: Helps with both the generation of steam and heat recovery in power plants which increases their efficiency.
  • Food and Beverage: Important for producing spirits, essential oils and similar items by distillation, as it guarantee they meet health standards.
  • Chemical Processing: Recovers solvents, cleans them and prepares them for synthesis, all in the Reboiler for Distillation Plants, resulting in better efficiency.
  • Petroleum Refining: Refining each molecule of crude oil into different usable products requires a Reboiler in the Distillation Column.
  • Pharmaceuticals: Ensures that the temperature is accurate so that products used in drug manufacturing are safe and maintain their quality.
  • Wastewater Treatment: Permits the recycling of solvents and cleansing of water which helps keep the environment safe.

Features of Reboiler:

As a Reboiler Manufacturers in Kolkata, we have distinguished features that ensure reliability and efficiency in Reboiler:

  • High Thermal Efficiency: The primary goal is to increase the transfer of heat which results in less energy usage in Industrial Reboiler applications.
  • Customization: Created according to what each customer needs in terms of size, materials and requirements.
  • Compliance with Standards: Ensure that you use worldwide standards like ASME and TEMA to ensure both the safety and quality of your Steam Reboiler.
  • Durability: Because it uses high-quality Stainless Steel Reboiler and carbon steel, this unit can withstand tough and corrosive conditions.
  • Ease of Maintenance: Designs that is simple to navigate and to access for cleaning and servicing to reduce periods when the machine is stopped.

Why Choose Us?

Sai Engineering is a trusted name among Reboiler Manufacturers in Kolkata, through many years of delivering top-notch industry solutions. Every reboiler is properly inspected to meet the requirements of both ASME and TEMA, making them more reliable and effective. We make custom designs for Partial Reboilers, Steam Reboilers, and rare applications by investing in modern heat transfer projects.

Being the leading Reboiler Suppliers in Kolkata, we guarantee that you may utilize cutting-edge reboiler systems without any problems since we are here to help you every step of the way, from installation to post-purchase assistance. A strong support staff guarantees that the integration process proceeds without hiccups, that the prototypes are operating properly, and that appropriate maintenance is performed on a regular basis, extending their lifespan. Get in touch with us now to learn how our reboilers can improve your industrial activities.

Frequently Asked Questions

Our Reboiler is designed for distillation, heating process fluids to produce vapor, unlike boilers that generate steam for general heating.

Sai Engineering’s Reboiler vaporizes liquids for distillation, while heaters warm fluids without phase change, optimized for specific industrial needs.

Our Reboiler produce vapor in distillation columns, while condensers cool it back to liquid, ensuring efficient separation in our systems.