whatsapp call call

Reboiler Manufacturers in India – Sai Engineering

Sai Engineering is a trusted leader among Reboiler Manufacturers in India, making heat exchangers that work at high levels since 2004. Thanks to our up-to-date tools, we make advanced reboilers for refining, chemical processing and pharmaceutical industries, ensuring both accurate temperature control and better distillation. To maintain high international standards, we use strong quality assurance methods and innovative ideas in our operations.

As prominent Reboiler Suppliers in India, we ensure that our products are bought and delivered on time all over the country. The technical services we provide are installation, commissioning, performance tests and continuous preventive maintenance performed by our experts. You can trust us for reboiler systems that help your processes work more effectively and are in line with all regulations.

What is a reboiler used for?

The surrounding air carries the vapor up through the column, allowing the substances in it to separate depending on their boiling points. A distillation column has a reboiler, which heats a portion of the liquid and aids in its conversion to vapor. We create our reboilers to save energy and to run efficiently, making them a preferred choice in the petrochemical, pharmaceutical and chemical processing sectors. Maintaining constant heat transfer prevents any issues with how the process works.

Types of Reboiler:

  • Kettle Reboiler: The Kettle Reboiler has a tube bundle inside a horizontal shell, which is used to create vapor from a liquid mixture. This medium is regularly used in distillation plants to offer the correct vapor flow for separation. Reliable and easy to look after, this reboiler can handle large amounts of steam and different types of operation without trouble.
  • Thermo syphon Reboiler: In Thermo syphon Reboilers, liquid circulation is natural which means no pumps are needed to push liquid through the heating tubes. These valves are common in distillation columns because they make partial vaporization more energy-friendly. Having a simple structure results in cutbacks on operations, reduced servicing and less strain on the machines.
  • Forced Circulation Reboiler: It has pumps that help move fluid all around the heat exchanger, giving more heat exchange and preventing obstructions. These types of pumps are mostly needed for thick liquids or applications that involve the risk of sedimentation and scaling. This kind of unit ensures the liquid is heated evenly which is suitable for demanding uses where stable temperature is important.
  • Vertical Thermo syphon Reboiler: Vertical Thermosyphon Reboilers are perfect for saving floor space since they have a vertical design and use gravity to help liquid pass through the cylinders. They are popular in tight plant settings since they move heat smoothly and effectively. This type of toilet is set up straight which improves drainage and makes maintenance easier in smaller places.
  • Jacketed Kettle Reboiler: Because Jacketed Kettle Reboilers have a heat jacket, they are good for chemical and pharmaceutical work where temperature control is very important. These reboilers should be used where sensitive liquids are heated gradually to keep them from deteriorating. Using it maintains uniform heating and permits accurate control of the environment.

Specifications Table

We are affordable Reboiler Dealers in India. Here are some specifications:

Type Material Capacity (kW) Pressure Rating (psi) Application
Kettle Reboiler Stainless Steel 100 - 1000 Up to 150 General distillation
Thermosyphon Reboiler Carbon Steel 50 - 500 Up to 100 Low-pressure applications
Forced Circulation Reboiler Stainless Steel 200 - 2000 Up to 300 High-viscosity fluids
Vertical Thermosyphon Reboiler Stainless Steel 30 - 300 Up to 150 Compact installations
Jacketed Kettle Reboiler Stainless Steel 100 - 800 Up to 200 Precise temperature control

Features of Reboiler:

As a Reboiler Manufacturers in India, we have distinguished features that ensure reliability and efficiency in Reboiler:

  • High Thermal Efficiency: The primary goal is to increase the transfer of heat which results in less energy usage in Industrial Reboiler applications.
  • Durability: Because it uses high-quality Stainless Steel Reboiler and carbon steel, this unit can withstand tough and corrosive conditions.
  • Customization: Created according to what each customer needs in terms of size, materials and requirements.
  • Ease of Maintenance: Designs that is simple to navigate and to access for cleaning and servicing to reduce periods when the machine is stopped.
  • Compliance with Standards: Ensure that you use worldwide standards like ASME and TEMA to ensure both the safety and quality of your Steam Reboiler.

Applications of Reboiler

Our Reboiler Suppliers in India serve a wide range of applications, addressing critical heat transfer needs:

  • Petroleum Refining: Refining each molecule of crude oil into different usable products requires a Reboiler in the Distillation Column.
  • Chemical Processing: Recovers solvents, cleans them and prepares them for synthesis, all in the Reboiler for Distillation Plants, resulting in better efficiency.
  • Pharmaceuticals: Ensures that the temperature is accurate so that products used in drug manufacturing are safe and maintain their quality.
  • Food and Beverage: Important for producing spirits, essential oils and similar items by distillation, as it guarantee they meet health standards.
  • Wastewater Treatment: Permits the recycling of solvents and cleansing of water which helps keep the environment safe.
  • Power Generation: Helps with both the generation of steam and heat recovery in power plants which increases their efficiency.

Why Choose Us?

Sai Engineering is a trusted name among Reboiler Manufacturers in India, by having years of experience in offering top industry solutions. Each reboiler is thoroughly checked to follow ASME and TEMA requirements for better dependability and results. We provide customized designs for Partial Reboilers, Steam Reboilers and rare applications, always making investments in research to use advanced heat-transfer methods.

As premier Reboiler Suppliers in India, we ensure you can use advanced reboiler systems without hassle, thanks to our complete help at every stage, from the beginning of installation to after-sales support. A good support team ensures that the integration process goes smoothly, the prototypes are well-operated and proper maintenance is carried out regularly, making both work smoothly and for a longer period.

You can trust Sai Engineering for reboiler solutions because it emphasizes quality, custom options and making its customers happy. Get in touch with us now to learn how our reboilers can improve your industrial activities.

Frequently Asked Questions

Our Reboiler is designed for distillation, heating process fluids to produce vapor, unlike boilers that generate steam for general heating.

Sai Engineering’s Reboiler vaporizes liquids for distillation, while heaters warm fluids without phase change, optimized for specific industrial needs.

Our Reboiler produce vapor in distillation columns, while condensers cool it back to liquid, ensuring efficient separation in our systems.